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Generator and Controller Integrated Product Platform

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Generator and Controller Integrated Product Platform

Our integrated generator-controller unit features crankshaft direct connection for seamless integration, high reliability, and ISO 26262 functional safety compliance, making it ideal for range-extended passenger vehicles, commercial vehicles, and construction machinery.

  • Order(MOQ) :

    Based on full container load (FCL); exact quantity varies with the packaging solution of each product.Sample orders can be applied separately.
  • Payment :

    Prepayment required
  • Product Origin :

    Xiamen City,Fujian Province ,China
  • Color :

    Silver white
  • Lead Time :

    From deposit to vessel loading : 30–35 days for regular bulk orders.
  • OEM / ODM Capability :

    Customization Service Available
  • Quotation Lead Time :

    Same-day quotation for standard models; quotation within 7 working days for non-standard custom projects
  • Stock Status :

    Standard models in stock
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Performance Specs:

(1)Structure and Efficiency Advantages

This two-in-one integrated motor controller unit features a direct connection to the crankshaft. Its design incorporates an architecture that complies with ISO 26262 functional safety requirements while aiming for high efficiency. When using liquid cooling (50% Water and Ethylene Glycol Mixture)), the system efficiency can reach 94.5%.

 

(2)Power Performance and Power Density

It delivers excellent power density with a peak power of 60 kW and peak torque of 140 Nm. The design supports flexible voltage compatibility, operating across a wide range of 230-490 Vdc.

 

(3)Reliability and Adaptability

With an IP67 protection grade, it offers excellent dustproof and waterproof performance, enabling adaptation to complex operating conditions. It uses a rotary transformer for precise rotor position feedback.

 

(4)System Integration

Supports CAN (CANFD & CAN2.0) communication, has built-in safety functions with resolver-based position sensing, and provides the necessary data recording capabilities for system debugging and on-site service support.

 

Serial number

Project Describe Remark
1 Product Type Integrated motor-controller unit /
2 Mounting Configuration Direct drive Crank direct connection
3 Operating Voltage Range 230–490 Vdc /
4 Full Power Voltage Range 380–490 Vdc /
5 Rated Voltage 381 Vdc /
6 Rated / Peak Power 45 kW / 60 kW Compatible with 40 – 50 kW rated
7 Rated / Peak Torque 126 Nm / 140 Nm /
8 Rated / Peak Speed 3500 / 5000 rpm /
9 Generator Assembly Dimensions / /
10 System Efficiency 94.5% /
11 Cooling Method Liquid Cooling (50% Water and Ethylene Glycol Mixture) /
12 Diagnostic Protocol UDS (Unified Diagnostic Services) /
13 Firmware Update OTA (Over‑the‑Air) remote upgrade /
14 Wake-up Mode Hardwired wake-up and sleep mode /
15 Ingress Protection IP67 /
16 Communication Interface

CAN FD, CAN 2.0

/
17 Position Sensor Resolver /
 

Interface Specifications

Interface Appearance Diagram

 

Generator Controller Platform

 

Low Voltage Connector

Integrated Generator System

Integrated Power Controller Platform

 

Quick Answers

1. What is the greatest advantage of this two-in-one generator?

The direct connection of the crankshaft, system integration, high reliability, and the architecture complies with ISO 26262 functional safety requirements.

 

2. How many voltages can it be adapted to?

The working voltage range is: 230-490Vdc, and the full power range is: 380-490Vdc.

 

3. What is the power range?

The rated power is 45kW, the peak power is 60kW, and it can be compatible with power demands ranging from 40 to 50kW.

 

4. What is the cooling method?

Liquid cooling, 50% water + ethylene glycol mixed coolant.

 

5. What communication methods does it support?

CAN2.0 & CANFD.

 

6. For what types of vehicles is it suitable?

Extended-range passenger cars, commercial vehicles, and construction machinery vehicles.

 

FAQ(Frequently Asked Questions)

Q1: What are the benefits of a direct coupling of the crankshaft and the generator/controller compared to a split generator + controller?

A: With the direct coupling structure, the system is highly integrated, reducing intermediate transmission components and high-voltage wiring, and lowering the number of failure points.

 

Q2: Do you support customized solutions?

A: We support customized development. We can assess the feasibility of modifying parameters such as power, voltage, and software logic based on the requirements of the vehicle project. The specific solution needs to be confirmed through technical collaboration.

 

Q3: What are the advantages of the variable speed transformer?

A: It has stronger anti-vibration and anti-high-temperature performance, is suitable for harsh working conditions such as strong vibrations in commercial vehicles and construction machinery, and provides more stable position signals.

 

Q4: What does IP67 protection level represent?

A: The entire machine can be briefly immersed in water, and it provides complete dust protection. It is suitable for outdoor working conditions such as construction sites, rain, snow, and muddy conditions.

 

Q5: Can you provide samples? What is the delivery cycle?

A: Samples can be provided. They need to be purchased at a cost. The production delivery cycle needs to be comprehensively evaluated based on the project order quantity and customization requirements. Please contact the sales department for a complete solution and quotation.

 

Q6: What are your advantages in project collaboration?

A: We have a rapid solution output capability, timely technical collaboration response, efficient cooperation with vehicle project nodes, and help customers' projects to be implemented.

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